Rubber Seals for Hydrogen Applications

18.04.2024

Hydrogen seals retain gas within mechanical systems, preventing oxidation and dangerous leaks. They ensure stable pressure and system integrity, which is vital for performance and safety—especially in fuel cells.

What is Hydrogen?

Hydrogen is a colourless, odourless, highly flammable and reactive gas. Used as an alternative to natural gas, it plays a crucial role in sustainable energy. Due to its small molecular size, it easily penetrates materials—even stainless steel—making sealing a major challenge.

Effects of Hydrogen Exposure

Long-term exposure to hydrogen environments can cause elastomeric seals to become brittle, crack, or tear. Swelling may impair mechanical and sealing performance. Discolouration and degradation are also common.

At Power Rubber, we supply high-performance rubber compounds with low gas permeability and strong resistance to chemicals and heat.

Choosing the Right Material for Hydrogen Seals

Our hydrogen-compatible rubber seals are manufactured using advanced materials that minimise gas permeation and ensure leak-free performance in both gaseous and liquid hydrogen applications. All materials are tested to meet stringent standards.

Industrial Use of Hydrogen-Resistant Seals

Our seals are widely used in aerospace, automotive, oil & gas, marine, energy, petrochemical, semiconductor, and hydrogen production industries.

Benefits of Hydrogen-Resistant Sealing Solutions

  • High resistance to extreme temperatures and pressure

  • Low gas permeability

  • Hydrogen corrosion resistance

  • Flame retardancy

  • Exceptional durability

  • Suitable for cryogenic sealing in liquid hydrogen storage

Why Hydrogen Seals Improve Safety

Hydrogen ignites faster and easier than petrol or diesel—and often burns with an invisible flame. Quality seals reduce fire and explosion risks and protect systems from hydrogen-related damage like corrosion.

Where to Buy Rubber Seals for Hydrogen Systems?

Power Rubber offers a full range of premium rubber seals for hydrogen sealing. Our products are engineered to maintain integrity in the most demanding environments.

Contact us at +48 22 292 40 24 or +48 505 16 03 03, or by email: Power@PowerRubber.com

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