KLINGER® COMPENSIL

KLINGER® COMPENSIL

KLINGER® CompenSil is an innovative sealing solution designed for applications requiring effective sealing at low compressive forces. Thanks to its exceptional compensatory ability, it perfectly adapts to the contact surface, allowing it to be used even in areas with uneven load distribution. The material stands out for its excellent resistance to oils, hydrocarbons, cooling agents, and a wide range of chemical compounds, making it a versatile solution in many industrial sectors.

Construction

• mineral fibers with high elasticity
• NBR rubber-based adhesives

Applications

KLINGER® CompenSil is designed for applications where there are limitations in compressive strength. Due to its high elasticity, it effectively compensates for inaccuracies in the tightening process and seals uneven flange surfaces. It is particularly suitable for installations working with gases and liquids at low pressures and temperatures.

Key Properties

• high compressibility
• excellent recovery after load
• resistance to cold flow and creeping
• dimensional stability under various operating conditions
• uniform material structure

Benefits

• effective sealing of uneven flange surfaces
• possibility of use at low surface pressures
• increased resistance to cooling agents and chemicals
• reduced risk of leaks due to uneven compression

Standard Plate Dimensions

• dimensions: 2000 x 1500 mm
• thicknesses: 0.8 mm, 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm
• tolerances: thickness according to DIN 28091-1
• length ±50 mm, width ±50 mm
• availability of other dimensions and tolerances on request

Certificates and Approvals

• DIN-DVGW
• DVGW VP 401
• TA-Luft (Clean Air)

KLINGER® CompenSil is the ideal solution for applications requiring reliable sealing with limited compressive capabilities. Its unique structure ensures long-lasting durability, effectiveness, and resistance to various process media.

Technical Specification - KLINGER® CompenSil

Typical Technical Data for a thickness of 2.0 mm

Material

• mineral fibers with high elasticity
• NBR rubber-based adhesives

Physical Parameters

• density: 1.5 g/cm³
• tightness (DIN 28090-2): 0.01 mg/s x m

Mechanical Parameters

• compressibility (ASTM F 36 J): 22%
• recovery (ASTM F 36 J): 45%
• strength according to Klingera method: 50 MPa

Dimensional Stability

• thickness loss at 23 °C: 18%
• thickness loss at 200 °C: 22%

Chemical Resistance

• swelling in IRM 903 oil (150 °C, 5 h): 10%
• swelling in fuel B (23 °C, 5 h): 15%

Design Coefficients according to ASME

For a 1.0 mm thick gasket

• tightness class 0.1 mg / s x m
• y: 10 MPa
• m: 1.0

For a 2.0 mm thick gasket

• tightness class 0.1 mg / s x m
• y: 10 MPa
• m: 2.9

For a 3.0 mm thick gasket

• tightness class 0.1 mg / s x m
• y: 10 MPa
• m: 3.3

KLINGER® CompenSil is a sealing material characterized by high elasticity and the ability to compensate for small compressive forces. Its exceptional compressibility allows for effective sealing of even uneven flange surfaces. It is an ideal solution for applications with low pressures and temperatures, providing long-lasting sealing and resistance to oils, fuels, and other process media.