Silicone mat detectable by metal detectors DETEKTA FDA

Silicone mat detectable by metal detectors DETEKTA FDA

The silicone mat detectable by metal detectors DETEKTA is an innovative material developed with maximum safety in mind for the food, pharmaceutical, and chemical industries. Enriched with metallic additives, it enables quick detection of its fragments by metal detection and X-ray systems, eliminating the risk of product contamination. It is resistant to temperatures from -60°C to +250°C, chemicals, ozone, and UV radiation. Used for seals, gaskets, and protective elements, it ensures hygiene, durability, and full quality control in demanding production conditions.

Detectable Silicone Rubber Mat

Thickness: from 0.5 mm to 10 mm

Width: 1200 mm

Available in smooth or self-adhesive versions.

The mat is made of FDA silicone rubber, which has damping and mechanical properties. The main feature of the silicone mat is the safe detection and isolation of foreign particles by metal detectors. It is also resistant to high and low temperatures, ozone, oxidation, mold, fungi, ultraviolet light, cosmic rays, ionizing radiation, and more. It is used in the pharmaceutical and food industries, confirming FDA approval.

Detectable Silicone Mat with FDA Certification

Recommended temperature range: from -60°C to 300°C

Silicone mat features:

Resistance to:

• high and low temperatures,
• mold, fungi,
•  radiation: UV, ionizing, cosmic
• ozone,
•  oxidation,
• corona discharge,
• contact with food and beverages,
• weathering


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Common applications:

• food and beverages in the food industry,
• in the pharmaceutical industry

Detectable Rubber - What Is It?

Detectable rubber contains special additives (e.g., fine iron powder) that make it magnetic and visible to metal detection equipment, allowing for easy identification and removal of any rubber contamination during the production process of food, beverages, and pharmaceuticals.

This allows for the quick halt of the production process, separation of contaminated products, and modification of the process to solve the issue. Detectable rubber minimizes the risk of foreign bodies entering food or sensitive equipment.

Features and Advantages of Metal-Detectable Rubber with FDA Certification

Key features of detectable rubber:

It is a non-toxic, high-quality material highly resistant to degradation from chemical and environmental factors. It is approved for prolonged contact with food and water. Easy to cut to size. Available in a self-adhesive version.

• Approved by the FDA for food and water contact,
• detects the smallest contaminant particles,
• works in a wide temperature range,
• resistant to atmospheric conditions,
• good damping and mechanical properties,
• resistant to corona discharge,
• resistant to UV, ionizing, and cosmic radiation,
• high flexibility,
• excellent electrical insulation,
• good oxidation properties,
• resistant to mold and fungi

Blue Detectable Rubber

Materials in direct contact with food must meet strict quality requirements. Blue detectable rubber is highly visible, allowing for quick and easy identification of its fragments if they accidentally enter food products.

Detectable Rubber - Applications

Blue detectable rubber is widely used in various applications related to food processing and pharmaceuticals. This type of rubber can be detected by integrated metal detectors installed along production lines. It is ideal for very sensitive applications. Detectable rubber with metal detectors is used for sealing, isolating, protecting steel and other surfaces. The material is used in the production of gaskets, seals, tapes, and sheets.

As mentioned earlier, detectable rubber is used to detect and identify foreign material that may contaminate a product.

The use of detectable rubber reduces the risk or early detection of contaminants, reduces production downtime, avoids costly product recalls, and leads to fewer customer complaints. Importantly, using detectable rubber also ensures that the final product reaching the market is safe for use or consumption.

Benefits of Using Detectable Rubber:

• contains additives visible to metal scanning equipment,
• FDA approved,
• operating temperature -60°C to +200°C (even reaching -80°C before becoming brittle),
• available in various thicknesses,
• available in rolls (for covering large surfaces or cutting into parts),
• easy maintenance,
• cost savings related to machine repairs or product withdrawal and disposal